Enhanced Decision-Making In Investments, Operations, Maintenance and Training
Reality Twin ensures that all decisions regarding your production facility are based on current, comprehensible and easily communicable status information.
The digital twin is delivered as a comprehensive solution, often including laser scanning of the production area and integration with existing data. The service can also be implemented without an imaging project.
How it Works
Implementation
License Packages
SINGLE SOURCE OF TRUTH
Accurate Data in an Accessible Format
From precise measurements to a fully enriched digital environment, SolidComp’s Reality Twin ensures that critical facility data is captured, enhanced and visualised for smarter decision-making at every stage of your operations.
In production facilities, every detail matters. Hundreds of high-quality photos are captured during laser scanning, providing valuable visual data for planning, maintenance, and training. All photo assets are easily accessible in Reality Twin – right where you need them.
Our highly-accurate 3D scanning and surveying methods capture the industrial environment’s details into an accurate and visual 3D model. It ensures a reliable foundation for all subsequent design, maintenance and operational decisions.
All information is delivered through an intuitive browser or desktop application, enabling easy access for all stakeholders anytime, anywhere and without specialised software.
Our user-friendly visual interface and tools can be tailored to meet your specific needs.
We enrich the 3D environment with critical asset information, such as equipment details, safety guidelines, maintenance schedules and operational parameters, turning static data into actionable insights. Reality Twin’s data is also accessible with our AR-based Field App.
Reality Twin offers unlimited user access under a single licence, allowing all relevant stakeholders to interact with the same dataset in real time. Granular access control makes it easy to define who can view or manage specific data layers, ensuring that each user group has the right information at their fingertips.
As new data is continuously added, Reality Twin supports unlimited data streaming without compromising system performance. The platform is optimised to handle ongoing data accumulation efficiently, maintaining a responsive and manageable model even as operational complexity grows.
Intelligent Asset Management Saves Time and Money While Reducing Risks
Design and Investments
Construction and Installations
Operations and Maintenance
Safety and Training
See it, Use it, Share it
Your Virtual Window into the Factory – From Anywhere in the World
- A visually rich digital twin built on measured, not just modelled, data
- We deliver reliable, reality-based information you can trust
- Seamless access to high-fidelity 3D data for all who need it
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Make Your 3D Data Work for You
Manage Your Production Facility with Data
Do you use laser scanning only for projects and problem situations? With SolidComp Reality Twin, you can elevate your production facility’s 3D data as part of data-driven management.
Prevent Costly Design Errors
Effectively assess the installability, usability, maintainability, logistics, and safety of your plans.
With reliable and comprehensive asset information, you can avoid costly modifications during the installation phase. Reality Twin enables you to detect discrepancies between reality and your plans well in advance.
The easily accessible interface also allows you to cost-effectively test various solutions during the design phase.
Maintain the Big Picture
Utilise the 3D virtual model of your production facilities as part of your company’s overall operational planning. Conduct remote site tours. The user-friendly and comprehensible interface offers the possibility to use and showcase your factory environment even in daily meetings.
Enhance Your Production
Using Reality Twin reduces the time required for preparing, executing, and documenting changes in industrial sites from months to just a few days. With reliable and up-to-date information, you can streamline shutdown and layout planning.
Improve Information Retrieval and Utilisation
With Reality Twin, you eliminate bottlenecks in information acquisition and usage. Searching for specific function and machine location documents becomes faster. You can easily access the information you need and focus on developing your production.
Enhance the storage, review, and sharing of 3D data. The information produced during the implementation of Reality Twin is documented as built, reflecting reality.
Integrate Technical and Operational Information in Monitoring
Reality Twin allows the combination of the plant’s technical asset information and its real-time operational data into a single view. For example, in a pump system, you can examine the device’s physical location, maintenance history, and technical specifications while simultaneously viewing real-time data on pressure, temperature, and potential anomalies. Combined, this information enables predictive maintenance and fault prevention, extending the lifecycle of production facilities.
Elevate Your Scenario Work
Take your scenario planning to the next level with SolidComp’s advanced post-processing toolkit and high-quality soft models. Go beyond passive viewing—simulate physical change management projects directly within the Reality Twin environment. Whether you’re planning relocations, upgrades or layout changes, you can assess impacts and refine decisions virtually, before anything is implemented in the real world.
Visualise Safety and Instruction-Related Spatial Status
The factory floor is not always the best place for training and instruction. With Reality Twin, you can present the facility virtually and provide work instructions visually. You can also implement a complete training environment within the 3D model, for example, for new employee safety training.
Reduce On-Site Work for Planning and Repairs
SolidComp Reality Twin reduces or even eliminates the need for measurement visits required for planning work. With accurate modelling data, you not only avoid verification visits and surprises but also save workdays and travel costs while improving job satisfaction.
Minimise Crisis, Deviation, and Downtime Durations
In problem situations, time is money. With accurate and easily accessible data, you minimise the time spent designing solutions.
You can also invite necessary experts to resolve issues remotely, while maintenance personnel can participate in repairs virtually using augmented reality.
Seamless Data Management in Multi-Stakeholder Environments
Industrial projects require seamless collaboration between multiple contractors and expert teams. At work sites, different stakeholders often use their own systems, leading to data silos and compatibility issues. SolidComp Reality Twin provides a centralised digital workspace where all parties can work in the same environment, integrating design documentation, equipment data, and 3D scans. This allows project teams to focus on actual planning and execution without the time-consuming task of system integration, streamlining workflows and reducing errors.
Technology at Your Fingertips
3D Designs
Visualise your facility’s design with precision, combining existing CAD data with up-to-date 3D models for accurate spatial planning and easy modifications.
Scanning Data
Benefit from high-accuracy laser scanning data that provides a reliable foundation for design validation, clash detection and future expansions.
Document Management
Use Digital Twin as the master source of all your physical asset information. Store and share data between stakeholders and personnel around the World.
ERP Integration
Seamlessly link your asset data with ERP systems to ensure real-time visibility of asset lifecycles, maintenance needs and inventory status.
IoT Data
Integrate live sensor data to monitor equipment performance and environmental conditions in real time, supporting predictive maintenance and operational efficiency.
Secure and Reliable
Data Security First
Whether cloud-based or installed on your local servers, SolidComp Reality Twin ensures the highest level of data protection, with full control over access rights and cybersecurity — without relying on third-party service providers.
Seamless and Reliable Performance
Benefit from smooth and dependable system performance, with robust architecture designed to meet the demands of industrial environments and critical operations.
Continuous Development and Maintenance
SolidComp directly manages all updates, improvements and technical maintenance, guaranteeing long-term reliability and continuous enhancement of your digital environment.
OUR APPROACH
How Reality Twin Works as a Service
SolidComp Reality Twin Combines Cost-Efficiency and Ease of Use
We believe that the best data for a business is not only reliable but also easily accessible and strategically applicable. That’s why we have designed a service and user interface that ensures seamless access, processing and sharing of critical information.
SolidComp’s Reality Twin is a realistic 3D model of an industrial facility. It consolidates 3D scan data, 3D plans, 360-degree images and asset information into a single visual interface. By leveraging artificial intelligence, Reality Twin aligns asset and real-time data with a visual 3D model of the production facility, placing the information you need just one click away.
A Comprehensive Solution for Industrial Facilities
Reality Twin as a Service Includes:
- Efficient measurement and implementation
- A secure and reliable user interface with a wide range of integrations
- Seamless service and product customisation to meet client needs
One Application, Unlimited Users
Manage all industrial environment data within a single application. Easily share data with all team members or project participants. With SolidComp Reality Twin, costs are based on data points rather than the number of users.
Fast Delivery
We can deliver a digital twin of an entire production facility in as little as two weeks. Whether you’re in the early planning stages, navigating challenges during construction, or seeking to optimise operations post-completion, SolidComp’s Reality Twin adapts to your needs. Our agile approach ensures that, regardless of your project’s phase, you gain timely solutions.
Extensive Integration Capabilities
Reality Twin can be integrated with industrial asset and operational data systems, as well as document management solutions. This enables enhanced lifecycle management and maintenance, providing manufacturers and customers with real-time insights into equipment performance and service needs.
Want to know more?
Contact us directly or book a demo! We’ll be happy to tell you more about how SolidComp and Reality Twin can help you to transfer into your next level of productivity through physical asset management.
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Integrating physical asset management with dynamic true-to-life 3D facility visualisation.
Your tursted companion in industrial planning and for the whole life cycle of your industrial facility.